Labelling & Vario-Pack Machine Operator
Bridge Talent Management View all jobs
- Kiambu Thika, Kiambu County
- Permanent
- Full-time
- Operate and monitor Krones and Sacmi labelling machines and Vario-Pack packaging machines to ensure smooth production processes.
- Ensure correct label application, bottle alignment, and shrink packaging quality in line with production standards.
- Set up and adjust labelling recipes for new bottle formats to ensure accurate label placement and packaging quality.
- Monitor machine performance and respond promptly to operational issues to maintain continuous production flow.
- Plan and execute preventive and autonomous maintenance activities for labelling and packaging equipment.
- Troubleshoot basic electrical, mechanical, and operational faults in the labelling and packaging machines.
- Work closely with the engineering team to escalate and resolve complex machine breakdowns.
- Ensure machine operations support production efficiency above 85% while maintaining process wastage below 1%.
- Identify operational inefficiencies and recommend improvements to reduce machine downtime and packaging defects.
- Support continuous improvement initiatives aimed at improving machine performance and reliability.
- Maintain accurate machine logbooks, including operational data, maintenance activities, and production performance.
- Record and track machine downtime incidents, including root causes and corrective actions.
- Develop action plans based on downtime history to improve machine reliability and efficiency.
- Ensure accurate reconciliation of labels, shrink film, and other packaging materials used during production.
- Monitor material consumption and report variances to the Production Supervisor.
- Ensure proper waste segregation and accounting in line with operational procedures.
- Maintain a good understanding of machine spare parts requirements, particularly for labelling equipment.
- Monitor availability of critical spares and follow up with engineering or stores to ensure adequate inventory levels.
- Support proper documentation and tracking of spare parts consumption.
- ITI Certificate or Diploma in Electrical Engineering, Mechanical Engineering, or related technical field.
- Minimum 7–8 years of experience operating Krones and Sacmi bottling line equipment.
- Hands-on experience with labelling machines and Vario-Pack packaging machines.
- Practical knowledge of machine troubleshooting, preventive maintenance, and packaging processes.
- Strong technical troubleshooting ability for production equipment
- Good understanding of labelling and packaging processes in bottling operations
- Attention to detail in label application and packaging quality
- Basic electrical and mechanical fault diagnosis capability
- Strong machine monitoring and reporting discipline
- Ability to work effectively in a fast-paced manufacturing environment